Symptoms:

  • Erratic line pressure
  • High line pressure
  • Low line pressure
  • Clutch slippage
  • Harsh shifts
  • Low cooler flow
  • Burnt clutches
  • No cooler flow
  • Overheated transmission
  • Converter concerns

Cause:

Continuous oscillation of pressure regulator valve results in excess bore wear, causing erratic line pressure and/or restricting cooler/lube flow. Wear at the boost sleeve induces Reverse issues.

Correction:

Recover hydraulic control and renew line pressure performance by reconditioning the bore and installing Sonnax oversized pressure regulator and boost valve kit.

6L45, 6L50, 6L80, 6L90

Oversized Pressure Regulator & Boost Valve Kit
Part No. 104520-07K


You need this if... View Instructions Find a Distributor

GM 6L45, 6L50, 6L80 and 6L90 units may exhibit multiple line pressure and cooler/converter/lube flow problems due to excess wear in the pressure regulator bore. Deterioration at the balance spool end allows critical fluid loss, resulting in high line pressure, harsh shifts, and overheating due to reduced cooler/converter flow. Wear at the outboard spool robs converter feed pressure and lowers line pressure, resulting in soft shifts and burnt clutches. Wear at boost sleeve leads to loss of correct Reverse pressure.

Reconditioning the bore and installing Sonnax oversized pressure regulator and boost valve kit 104520-07K re-establishes the hydraulic integrity of these circuits for proper line pressure control in all ranges.

  • Oversized pressure regulator valve and matched spring restore OE function
  • Annular grooves help center valves in bore to reduce future side-load wear
  • Hardcoat anodized aluminum valves combat premature wear.

Pump must be removed to install this kit. Use of the VB-06 is required with the VB-FIX reaming fixture for this installation unless the stator support shaft is removed from the pump body.

  • Pressure Regulator Valve
  • Matching Outer Spring
  • Boost Valve
  • Boost Sleeve
  • Drill Bit .040"
  • Checkballs (2) 1 Extra

Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. See all Sonnax valve body layouts.

GM 6L45, 6L50, 6L80, 6L90 Valve Body Layout

GM 6L45, 6L50, 6L80, 6L90 Valve Body Layout
  • 6L45, 6L50, 6L80, 6L90 Oversized Pressure Regulator & Boost Valve Kit 104520-07K
  • 6L45, 6L50, 6L80, 6L90 Oversized Pressure Regulator & Boost Valve Kit 104520-07K

Videos

6L80 Series Pump Drilling Demo with Small Drill Bit Vise
6L80 Series Pressure Regulator Valve Repairs: Pump Drilling Explained
 

You need this if...

Vacuum testing at the port(s) indicated fails to hold the recommended minimum in-Hg, or if wear is visually detected.

6L45, 6L50, 6L80, 6L90 Oversized Pressure Regulator & Boost Valve Kit Vacuum Test Locations