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Symptoms:

  • Clutch failure
  • Low clutch oil pressure
  • Low line pressure in Reverse
  • Shudder or slip on shift

Cause:

Worn bushings and poor sealing ring performance associated with excessive clutch drum run-out and instability.

Correction:

The Sonnax precision bushings are designed to have tighter clearances for better drum stability and improved circuit integrity

01M, 01N, 01P, 096, 097, 098

Bushing & Thrust Washer Kit
Part No. 119905-01K


View Instructions

Worn bushings and poor sealing ring performance caused by excessive clutch drum run-out and instability can cause a variety of complaints in VW units. These include delayed reverse, low line pressure in reverse, clutch failure, shudder or slip on shift, and low clutch circuit pressure. The Sonnax bushing & thrust washer kit 119905-01K contains five precision bushings and two thrust washers with tighter tolerances for improved sealing characteristics.

Removing the large K1 forward clutch bushing is not easy. Using a chisel or grinder does the job, but tends to score the housing bore, which is less than desirable. The Sonnax tool 119905-TL1 allows the bushing to be removed without damaging the bore, and can also be used to install the new bushing to the correct depth. Tools 119905-TL2 and 119905-TL5 are designed for installing 119905-02 & 119905-05 bushings, and allow you to do it right on the first try.

  • Bushings are steel-backed and bronze-lined for better wear resistance.
  • Tighter clearances provide better drum stability and improved circuit integrity.
  • No machining required for bushing installation.
  • Tools prevent damage to housing bore while removing bushing and allow new bushing to be installed to the correct depth.
  • Forward Clutch Drum Bushing K1
  • Reverse Clutch Drum Bushing K2
  • Pump Gear Bushing
  • Pump Housing Bushing
  • Thrust Washer OEM thickness
  • Thrust Washer .015" thicker
  • Shaft Bushing K1, 96/097/098 Only

September 30, 2005

Anatomy of a Transmission: Oil Flow in the Pump-PR-Converter-Cooler Lube Circuits

Gregg Nader

Topics: Diagnostics And Theory Transmission

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  • 119905 01k