Have you ever been here before? It’s late in the day (usually Friday), and you’re just about to button up the 41TE or 42LE job you promised. Everything going as planned.You go to plug in the range sensor, only to find out that the range sensor pins are different, and the vehicle harness won’t plug in.
Fortunately, there’s a way out of this pickle. First let’s try and explain how we got in to this predicament.
In 1996, Chrysler eliminated the PRNODL and neutral start switches on the 41TE, replacing them with a single transmission range sensor. The 42LE always had the single range sensor. The difference with the early 42LE sensor is it did not incorporate the Thermistor until 1996. All the later range sensors have the Thermistor.
In October 1998 Chrysler changed its connector from the familiar round pins to a new blade type connector (see Figure 1). This change took place to address concerns of DTCs caused by the sockets for the round pin connector spreading out, which would set codes from continuity problems. The switches are not interchangeable. The neck of the switch and the corresponding case hole are different diameters between the two parts (see Figure 2), and of course, the vehicle harness is different. This should be one of the things you check before you install the unit into the vehicle.
Here’s where it gets tricky. At the start of production, the early model 1999 vehicles were built with 1998 style transaxles with the round pins. A jumper conversion harness (see Figure 3) was used to mate the 1999 vehicle harness to the 1998 transaxle in all models except the JA model. On the JA model, the main vehicle harness connector was changed to directly fit the 1998 range sensor. If you are installing an exchange unit, and it’s a 1999 transaxle with the late range sensor, all you need to do is remove the jumper. If it’s a JA model vehicle, a splice kit is required to convert the early harness to the late harness (see Figures 4 and 5).
OK, back to the predicament and the promised job. Say we’ve installed a 1998 transaxle in a vehicle with the late harness. All we’d need to do in this case is install a jumper (Chrysler Part No. 4868295AA). Another scenario could be a 1999 transaxle in a vehicle with an early round pin harness. There are actually two ways to get out of this jam. One is to convert the early harness using the splice kit. Or, you could install an early range sensor and use a larger seal (see Figure 6, Chrysler Part No. 5013863AA) to fit the late case with the larger diameter hole.
If you keep these parts around, they’ll not only keep you out of trouble but can also expand on your stock inventory.
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