Symptoms:

  • Codes 841, 868, 871, 988, 1775, 1776
  • OD clutch burned
  • Failsafe mode
  • Bind-up
  • 2nd Gear starts w/MIL on
  • 4th Clutch burned
  • Engine stall (41 & 42 series)
  • TCC apply & release concerns (41 & 42 series)

Cause:

Excess bore wear at the solenoid switch valve circuit allows critical pressure loss and causes plugs to hang up in the bore.

Correction:

Recover hydraulic control and prevent valve sticking by reconditioning the bore and installing the patented Sonnax oversized solenoid switch valve and plug kit.

40TE, 40TES, 41AE, 41TE, 41TES, 42LE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE, 68RFE

Oversized Solenoid Switch Valve & Plug Kit
Part No. 92835-31K

Fits bores containing OE switch valve with .453" dia. large spool only.


You need this if... View Instructions Find a Distributor

Solenoid switch valves and plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss and cross-leakage, and often permits the plugs to cock and hang up in the bore. This can result in failsafe mode, various codes, bind-ups and burnt overdrive or 4th clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup.

Reconditioning the bore and installing patented Sonnax oversized solenoid switch valve and plug kit 92835-31K restores vital clearances for renewed operation and control.

  • Patented Sonnax plugs redesigned to prevent cocking
  • O-Ringed end plug positively seals bore
  • Annular grooves help center valve and plugs in bore to prevent future side-load wear
  • Hardcoat anodized aluminum valve and plug combat premature wear
  • Valve
  • Inner Plug
  • Outer Plug
  • End Plug
  • O-Ring

Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. See all Sonnax valve body layouts.

Chrysler 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Valve Body Layout

Chrysler 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Valve Body Layout

Chrysler 40/41TE, 41AE, 40/41TES, 42LE/RLE Valve Body Layout

Chrysler 40/41TE, 41AE, 40/41TES, 42LE/RLE Valve Body Layout

  • 40TE, 40TES, 41AE, 41TE, 41TES, 42LE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Oversized Solenoid Switch Valve & Plug Kit 92835-31K
  • 40TE, 40TES, 41AE, 41TE, 41TES, 42LE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Oversized Solenoid Switch Valve & Plug Kit 92835-31K
  • 40TE, 40TES, 41AE, 41TE, 41TES, 42LE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Oversized Solenoid Switch Valve & Plug Kit 92835-31K
  • 40TE, 40TES, 41AE, 41TE, 41TES, 42LE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Oversized Solenoid Switch Valve & Plug Kit 92835-31K details

You need this if...


Vacuum testing at the port(s) indicated fails to hold the recommended minimum in-Hg, or if wear is visually detected.

40TE, 40TES, 41AE, 41TE, 41TES, 42LE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE, 68RFE Oversized Solenoid Switch Valve & Plug Kit Vacuum Test Locations